How the rising popularity of EVs could lead to a resurgence of drum brakes

How the rising popularity of EVs could lead to a resurgence of drum brakes
Drum brakes are an OG technology that have been round about a farseeing as cars have. First developed in 1899, this style of brake can be found on some of the very first gear automotive prototypes built by the likes of Wilhelm Maybach and Louis Renault. only slightly younger than their disc-style alternate, cram brakes were retentive the standard means of slowing a fomite given their decent performance and cheap cost to produce. But they began falling out of privilege with automakers in the mid-1960s when shorter-stopping disk brake systems became widespread. Most normally found nowadays in medium to heavy duty trucks and buses, drum brakes are poised to make a revival thanks to the growing popularity of electric vehicles .
Drums and phonograph record function very differently and each system has its own advantages. Disc brakes work the lapp way the ones on your bicycle do : a pair of pads attached to a caliper squeeze devour on the rim to generate friction and slow the rack ’ sulfur rotation. In the case of automotive brakes, it ’ s a dedicate alloy plate ( therefore, phonograph record ) quite than the rim itself. Disc systems are more mighty and faster stopping than drums, quite necessity as the front brakes will carry 60 to 80 percentage of a slowing fomite ’ s momentum compared to the rear, which is why you ’ ll be distressed to find a car with presence drums anymore. Discs are besides self-adjusting, which leads to less grabbing or pull, and self-cleaning, which makes them quieter. They ’ re besides less prone to warping from extended exposure to heating system and do not fade in heavy brake situations like long downhills .
Drums, conversely, have their brake shoes located within a cylindrical can that rotates along with the rest of the wheel and use a piston to press the two shoes outward, wedging them against the drum ’ sulfur interior wall to create the friction that slows the vehicle. Because the department of the interior of the cylinder has more surface area, drum shoes can be made far larger than a phonograph record ’ mho pads, which makes them concluding longer and exert a larger stopping effect than the pads on similarly-sized phonograph record calipers. What ’ s more, because drums sit promote in the steering wheel assembly, they can easily serve as the parking or emergency brake while vehicles with four-wheel phonograph record require the summation of a standalone e-brake.

On the newest generation of electric vehicles, barrel brakes actually make a whole set of sense. Take VW ’ s modern ID.4 and Europe-only ID.3 EVs, for example. Both models use drum brakes designed by Continental on their rise wheels. “ Drum brakes have, by blueprint, no remainder brake embroil, ” a spokesperson for VW ’ s north american Region EV testing team told Engadget. “ The shoes are constantly pulled capable by the internal springs. That helps range. ”
An EV ’ s regenerative brake system, which flips the rear motive into reverse ( transforming it into an electric generator to top off the vehicle ’ s batteries ) whenever you release the catalyst, besides dovetails functionally with drum brakes. With an electric motor sitting on the rear axle and mechanically slowing it during the regenerative brake process, the buttocks brakes won ’ deoxythymidine monophosphate often get much practice, according to VW. You then run the risk of the phonograph record becoming rusted or corroded when you need them the most if they were discs. Drums are by and large immune from that issue as they ’ re efficaciously sealed off from the surrounding road environment .
A spokesperson from Volkswagen AG ’ s brake development department, concurred, “ brake drum brakes seem antiquated, but for an EV like the ID.4, it ’ s the perfect solution. ” They pointed to drums ’ miss of residual torsion and haul, deoxyadenosine monophosphate well as their lower wear and corrosion rates which leads to the lower discharge of brake scatter than disk, as the brake system ’ s primary benefits .
“ The drum brake, as built in the ID.3, provides many benefits, peculiarly in the field of e-vehicles, ” Dr. Bernhard Klumpp, head of the occupation unit Hydraulic Brake Systems at Continental said in a 2020 bid statement, “ for case a longer avail interval of up to 150,000 kilometers. ” That ’ s efficaciously the life of the fomite.

In EVs, where the battery packs can weigh a much as a U-Haul dawdler, every gram is cherished and every snow leopard comes at a price. Though disk systems might be more effective than drums, they ’ re besides far more mechanically complicated — and those extra components, like the standalone e-brake, all add to the fomite ’ s overall curb slant and dagger price .
And even though drum brakes have been around since the nineteenth century, the engineering itself continues to evolve. Variants of the bracken system Continental used in the ID.4, for model, are already being used in a half twelve other applications for respective OEMs .
“ We initially started the exploitation [ of this brake system ], to include the electronic parking brake… ” Alejandro Abreu Gonzalez, director of mastermind at Continental ’ s hydraulic brake systems class, told Engadget. “ We have another step forward that will be going completely electromechanical for the drum brake, we ‘re continuing to invest in this engineering. ”
New Wheel Concept Continental

Continental had previously worked to develop an all-in-one disc-brake system in 2017 aimed at the EV commercialize, dubbed the New Wheel Concept. “ The wheel rim consists of two aluminum parts, the inner aluminum mailman star topology with the aluminum brake disk and the out aluminum rim well with the tire, ” the caller explained in a crusade let go of at the clock time. “ In contrast to conventional wheel brakes, the New Wheel Concept brake engages the aluminum disk from the inside. This allows it to have a particularly large diameter, which benefits the braking performance. ”
While the New Wheel never actually made it into production, the work “ decidedly gave us a distribute of penetration on fresh materials to decrease weight, ” Gonzalez noted. “ This is something that decidedly, with the clayey batteries, we will need to continue to develop. ”
Gonzalez concedes that changing the populace ’ sulfur perception of drum bracken technology as being antiquated and inferior to discs remains a challenge. But while we likely will never see a return of four-wheel drum systems, specially not in any high-performance and sports vehicles, “ For city drive, I think it ‘s the best engineering that makes sense here for EVs. ”

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Category : Car Brakes