GM TH400 Transbrake Installation

GM TH400 Transbrake Installation
by Cliff Ruggles
The GM Turbo 400 has become the automatic pistol transmission of choice for enthusiasts everywhere due to its lastingness and chasteness. This has besides proven to be true at the dragstrips across the country, where GM Turbo 400 transmissions are common in every class and in all types of drag cars from doorslammers to dragsters .
One of the more popular modifications made to the Turbo 400 is the accession of an internal infection brake .
transmission brakes ( transbrakes ) have been available for the TH400 for decades. The concept of using a transbrake is to produce the fastest potential acceleration from a standing originate. Transbrakes are used specifically for puff race. A transbrake is activated by a driver-controlled switch that connects to a solenoid mounted on the transmission. When engaged, the transbrake applies forward/low gearing and invert at the same time. Working against each other, the vehicle is unable to move, and is effectively locked in put on the start production line. When the brake is released, reverse is released. This allows the fomite to move forward in normal manner.

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now, imagine what would happen if the choke were applied while the transbrake was engaged, and the RPM levels were improving against the broad stall speed capabilities of the torsion converter .
With the restrict on the floorboard, and the engine up against the converter, releasing reversion immediately allows the vehicle to apply fully office to the tires, for the best plunge possible with the combination of parts being used .
This is much more effective than trying to use the vehicle ’ randomness brakes to hold the cable car on the start course while simultaneously increasing the choke and bringing the engine up on the converter alternatively. This practice is only marginally effective because the locomotive power through the transmission finally overcomes the brakes and pushes the car fore. This is not a effective scenario if you are staged on the starting production line at the puff strip and waiting for the lights to come down .
With happy parts, a transbrake can be used to achieve the best possible vehicle plunge in the minimum amount of time. When the engine is already at full restrict, and up near vertex torsion, there is much less lag clock time than being up against the converter and on the brakes at a lower RPM. When brake, the converter has to flash to its full stall amphetamine and this takes some clock. With a transbrake, you ’ re already sitting on the starting tune at full power waiting to release the bracken and apply wax baron to the tires .
How does a transbrake work ? It ’ s actually a very simple device, using an electric solenoid to place the transmission in moo gear and reverse at the same prison term. Since an electric solenoid is used, the acquittance time for the brake is about instantaneous .
many racers besides employ other electronics in conjunction with the practice of a transbrake. They may use a two-step ( or RPM limiting ) device to keep the engine from exceeding a predetermined RPM while the brake is engaged and the engine is at wide choke. They may besides include a delay, which predetermines the demand time from when the transbrake button is released, to when the transbrake releases. At the demand moment the brake releases, so does the two-step. This practice is used most much in Super Pro Drag rush, and allows some deadly reproducible reaction times. This practice is so deadly consistent that most race tracks have rules limiting the function of delay boxes and transbrakes to the higher-level classes. Some tracks even have what ’ second called a “ box ” ( or electronic aid-specific ) racing class specifically for these cars .
It is important to keep in mind that other vehicle modifications may be required in accession to the transbrake. Since you are basically applying fully engine world power to the tires at the laden stall rush of the torsion converter, grip may become a trouble. It ’ s quite common to use larger tires, improved tread compounds, and suspension modifications in conjunction with a transbrake. Parts breakage besides becomes a real possibility, since the transbrake is going to shock the tires with near-maximum engine exponent justly on the start line. From my experience, any weak links in the vehicle ’ s drivetrain cursorily show themselves on the first track excursion !

Installation Procedure
Installing a transbrake requires respective internal modifications. It is best to install the transbrake while the transmittance is being rebuilt. once equipped, the Turbo 400 is a authentic and coherent dragstrip performer. Literally millions of them have been successfully raced since they were first introduced, and this relatively simple upgrade prepares the transmission for competitive drag race .
1. Drill Bleed-Off Hole
drill bleed-off hole
A bleed-off hole is required in the direct drum under the apply piston. Some drums have a check ball located in the drum, but the bleed-off hole is still required. Using a 1/16-inch (.0625-inch) drill bit, drill a hole from inside to outside under the apply piston. Deburr the hole and blow out any metal chips from the drilling process.
2. Open Partition  
open partition

With a 1/8-inch round file, open up the partition in the picture. Do not scratch or nick the bore where the brake valve is located. Remove at least 50 percent of the partition and clean the case thoroughly to remove all the metal shavings.
3. Remove Center Seal
remove center seal
Remove the center seal on the direct drum. No seal is used at the location shown. Install new inner seals and outer seals on the direct drum apply piston.
4. Install Springs  
install springs
Install 16 new gold-color springs on the direct drum apply piston, and install the retainer and snap ring. Set the clutch pack clearance to .050 to .080 inch.
5. Remove Band  
remove band
Remove and discard the intermediate band and the apply piston in the case. They are not used with a transbrake application.

6. Remove Seal 
remove seal

Remove both seals from the accumulator piston located inside the rear servo assembly. Some seals are metal here. Some pistons use solid Teflon seals. Carefully cut them with a pocket knife and pull them out of the grooves. No seals are installed on the piston during assembly.

7. Install Check Ball  
install check ball
Drive the 1/4-inch steel check ball provided into the oil passage at the bottom of the accumulator bore in the case.

8. Smooth-Out Servo Cover 
smooth out servo cover
Make sure that the rear servo cover is flat. Attach a piece of fine grit sandpaper to a flat surface and gently work the cover in a figure-8 motion until it is flat and smooth.
9. Replace Modulator Valve  
replace modulator valve
Remove the stock modulator valve from the case and replace it with the TCI brake valve and spring.

10. Install Solenoid
install solenoid
Install the TCI solenoid over the new brake valve. Use the stock modulator retainer and bolt to hold it in place.
11. Remove Center Support Ring  
remove center ring

Remove the second ring from the center support assembly. Shown here is a Teflon ring. Carefully cut the ring with a pocket knife and pull it out of the groove. Hooked iron rings may be used here as well. If so, just unhook the ends and remove the ring by spreading it out and lifting it off the center support. Remove the upper ring first; then put it back in place.
12. Remove Snap Ring  
remove snap ring
Gently clamp the oil pump in a soft-jawed vise or between two blocks of wood. With a pair of snap ring pliers, remove the snap ring over the PR valve assembly. It may help to push down on the assembly with a flat-tip screwdriver while removing the snap ring.
13. Replace Pressure Regulating Valve Assembly
regulating valve assembly
R emove the pressure regulating valve assembly from the oil pump. Replace the stock pressure regulating spring with the one from the TCI TransBrake kit. The assembly may include horseshoe shims below the spring retainer.
14. Use Supplied Gaskets  
The TCI-supplied valve body gaskets must be used with the TransBrake. They are clearly marked “Case” and “VB,” and must be installed in the correct locations.

15. Install Separator Plate  
separator plate
The separator plate from the TransBrake kit must also be used. No additional drilling or other modifications to it are required.

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Category : Car Brakes